The following information will provide designers
and contractors with a "user friendly" method of installing
Drywall steel stud walls and ceilings. The design tables have
been formulated using recognised Australian, New Zealand and American
Standards together with industry standards developed over the
years and substantiated through laboratory testing.
Construction of partition, fire rated or sound rated walls ca
be achieved using the Rondo stud and track components.
Advantages
* Drywall framing has been used in commercial applications for
over 50 years
* Rondo Drywall framing is approximately 20% of the weight of
an equivalent size 110 mm single brick rendered wall
* Drywall construction eliminates wet trades and allows earlier
finishing of walls.
* Large quantities of metal components can be readily transported
and craned into position on site.
* Drywall lined with plywood or plasterboard offer excellent sound
transmission loss properties.
* Rondo manufactures studs in various gauges and sizes which allows
walls up to 8 m in height to be constructed
* 0.55 and 0.75 bmt studs may be "boxed" to provide
extra stregth at wall openings. These studs are covered by Australian
Registration of Design no. 108166 and other manufacturers are
therefore prohibited from reproducing profiled steel studs covered
by this Design Registration.
Tracks
Track sections provide a friction fit for the studs, which not
only holds the studs in position until the building board is fitted,
but also provides a slip joint to allow for any movement in the
structure.
For this reason do not screw the building board to the track section
unless specifically stated.
Wall Studs
The Rondo 0.50, 0.55 and 0.75 bmt wall studs have as standard
25mm bell mouthed service holes. Being bell mouthed with no protruding
sharp edges eliminates the need for fitting grommets to electrical
cabling
Punched round holes are processed at designated centres along
the 1.15 and 1.50bmt studs.
Studs of 0.50, 0.55 and 0.75bmt may be bozed to provide greater
rigidity at window and door opening, also at points where extra
load carrying capacity is required - such as shelf loads.
Maximum wall height and ceiling span tables are in strict compliance
with the Building Codes of Australia (BCA) Specification C1.8
"Structural Tests for Lightweight Construction".
Noggings
Noggings are designed to provide support to the wall studs and
prvent twisting of the studs when fitting the liner boards. Noggings
should be screwed, or crimped to both flanges of the studs
Building Board
Unless specifically schecked, framing should not exceed 600mm
centres, and in higher wind loads this should be reduced according
to building board manufacturers specified data. Sheets may be
installed horizontally or vertically with joints in the liner
boards being staggered between sides of the framing.
The building boards should be fitted to the framing using adjustable
automatic clutch and depth control screw guns. For best screwing
results, the screwing gun speed should be set to 2000 rpm.
Window and Door Framing
Window and door framing require special detailing to prevent
long term serviceability problems. Typically, track sections can
be cut and fabricated to frame window and door openings.
Studs adjacent to window and door openings should be boxed and
screw fastened or pop rivetted to the wall stud tracks and should
not be taken through to the structural soffit. Allow approximately
100 mm each end of the track to facilitate a suitable connection.
Plumbing and Electrical Services
Copper or brass piping and fittings should be isolated from direct
contact with the steel framing. This can be achieved by insulating
the piping with neoprene sheeting or tape, or by lagging the pipe.
Plastic grommets could also be used to isolate the pipe and prevent
water hammer.
Electrical services can be run through the service holes of the
0.50, 0.55 and 0.75bmt studs without requiring grommets, due to
the unique flaring of the service holes.
Steel Stud Ceiling Systems
Steel studs may be used as ceiling joists, especially in situations
where it is difficult to install a suspended ceiling. Typical
applications would be corridors, bathrooms or open roof areas.
Standards
The Rondo steel stud and track sections are manufactured from
hot dipped zinc coated steel strip, in accordance with the following
Australian Standards:
* AS 1397-1993 Steel Sheet and Strip
All design tabels and data contained here are in accordance with
the following Australian, New Zealand and American Standards:
* AS 1538-1988 Cold Formed Steel Structures Code
* AISI Publication - 1983 Cold Formed Steel Design
* Building Code of Australia (BCA) Specification C1.8 - Structural
Tests for Lightweight Construction
Complying with the
NZ Building Act 1991
NZ Building Regulations 1992 and NZ Building Code Handbook (B1:
Structure General & B2: Durability
* Rondo stud wall Safe Axial and Face Loads are fully compatible
with the Alternative Load Combination of NZS 4203:1984 and hence
conform to NZBC B1.VM1: Clause 2.1.
* Design Basis deriving Rondo Stud wall loads conforms to AS 1538-1988
as required by NZS 3404: Part 1: Clause 1.1 (c) as means of complying
with the NZBC Handbook B1
Rondo products have been quality assured by Lloyd's to AS NZS
ISO9002/AS3902
Guarantee
Rondo's productsare warranted to be free from defects in material
and workmanship, and products found to be defective will be replaced
and/or repaired, if installed in accordance with technical literature
and standard guarantee details. This warranty is in addition to
any rights the consumer may have at law.
All Rondo Building Services' products are designed to satisfy
Australian and New Zealand conditions.